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6/9/2025

Die-Cut Cell Separator Materials: Optimizing Safety and Performance for EV and BESS Battery Packs

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Cell-to-cell propagation protection is more than just preventing thermal runaway, electrical shorts, and vibration damage, it's the key to optimizing battery safety, longevity, and overall product performance. In this blog, we're taking a look at die-cut battery cell separators for EV and BESS battery packs, highlighting some common cell spacer materials and diving into what makes a good cell divider for your specific battery application.

5/21/2025

Tariffs, Tension, and Opportunity: The Importance of U.S.-Based Manufacturing

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For OEMs who rely heavily on small die-cut components as integral parts of their final assemblies, the recent tariff spikes and uncertain geopolitical environment should serve as a wake-up call. Rather than looking for "quick fixes" to mitigate these immediate tariff impacts, manufacturers need to take this as an opportunity to overhaul their supply chain as a whole. Investing in a U.S.-based converting partner is a viable, long-term solution to setting yourself up for future success in the face of economic uncertainty, trade wars, and global conflicts. Learn how a U.S.-based supply chain is the key to resilience, security, and increased go-to-market speeds in volatile global environments.

5/5/2025

Die-Cut Aerogel Alternatives for Mitigating Thermal Runaway in Battery Applications

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Thanks to their lightweight, thermally insulative properties, aerogels have long been a popular solution for thermal runaway mitigation in battery packs. However, the handling concerns associated with aerogels, coupled with their high price tag, has battery manufacturers looking for high-performance alternatives. In this blog, we're highlighting four die-cut stand-ins for aerogels that provide thermal runaway mitigation in a lightweight, affordable package.

5/1/2025

The Definitive Guide to Die-Cutting for Wearable Devices and Stick-to-Skin Products

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Great wearable device design doesn't end at the prototyping phase. Ensuring your device's design is aligned with downstream die-cutting processes is critical for ensuring proper functionality and manufacturability. Learn all about what goes into die-cutting for wearable medical devices in this comprehensive E-Book, including machine and process capabilities, adhesive selection, and cleanliness requirements to help you avoid costly setbacks and redesigns.

4/24/2025

Specialty Materials for Lightweighting in Aerospace Applications

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In aerospace manufacturing, every ounce counts. Manufacturers are constantly seeking lightweight materials that help save weight without sacrificing performance. Building on our last material spotlight blog, we're highlighting lightweight die-cut materials that solve a wide variety of aerospace challenges, including brightness mitigation, thermal management, acoustic insulation, and EMI/RFI Shielding.

4/21/2025

Faces of JBC: Andy Brady

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In this Faces of JBC, we got a chance to talk to Andy Brady, the General Manager of our Madison, Wisconsin Center of Excellence. From working his way up from machine operator to general manager to his time on a dance competition TV show in the 80s, take a minute to learn what makes Andy a special part of the JBC Team.

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