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Die-Cut Solutions for Electric Vehicle Batteries

Whether you need to prevent thermal runaway propagation, seal out air, spread heat, shield heat, fill gaps, or cushion battery cells, JBC Technologies can help. As a specialized die-cutter and flexible materials converter, we convert performance materials into custom components that solve a myriad of challenges for electric vehicle battery manufacturers as well as ICE, autonomous, and electric vehicle OEMs.

Contact JBC Technologies Today!

Manage EV Battery Heat & Noise With Die-Cut Components

The electric vehicle industry is evolving quickly, and design engineers are diligently working to cut costs, reduce charging times, extend driving ranges and operating temperatures, and improve battery safety. Scientists are also hard at work developing new materials for the EV market, formulated for better temperature resistance, improved durability, and higher overall performance to weight ratio.

As a leading materials converter, JBC Technologies is doing our part by providing vehicle OEMs and tier suppliers with full product lifecycle support - everything from early-stage R&D and rapid prototyping to full volume die-cut production parts.

Electric Vehicle Battery Applications We Can Support with Custom Die-Cut Products:

  • Battery Protection
  • Battery Pack Heat Shielding
  • Cell-to-Cell and Cell-to-Frame Bonding
  • Cell Separators
  • Compression Pads / Battery Cushion
  • Electrical Insulation
  • Thermally Conductive Gap Fillers
  • Thermal Runaway Protection Pads
  • Thermal Interface
  • Top Insulation Pad / Fire Barrier

Multi-Layer Laminated Constructions

TABshield 200 layers

While the phrase “together we can do more” is most often associated with teams, the same can also be said for materials. By layering and laminating different materials together – foam to adhesive, graphite to foam, ceramic paper to graphite, or aluminum – engineers can solve complex design challenges that may have otherwise proven elusive had they been limited to a single material. As a vertically integrated converter, JBC offers an extensive array of laminating capabilities, from inline laminating on our rotary die-cutting presses to hot roll and cold pressure laminating webs that can accommodate materials up to 74” wide.

Performance Materials

When you choose to work with JBC during the early stages of your project, you're able to leverage our unparalleled network of industry suppliers and manufacturers from the very beginning, essentially making our connections your connections. For example, on the adhesive front, we're both a 3M Preferred Converter and an Avery Dennison ADVantage partner. We also have decades-long relationships with North America's premier manufacturers of foams, films, flexible graphite, metal foils, insulation, and more. What all this means for you is expert advice and timely answers to your materials selection questions. And when an off-the-shelf material isn't enough, our manufacturer partners are here to help with the development of the custom materials that meet your specific design requirements.

Some of the high-performance materials we convert include: 

 

Here are just a few of the many material partners we work with:

 

Additional Resources: Electric Vehicle Industry

Check out these blog posts from the experts at JBC Tech to learn more about the electric vehicle market and the custom die-cut solutions we offer for EV batteries.

 

TABshield 200 layers

Die-Cut Solutions for EV Heat Spreading

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Flexible graphite is steadily gaining traction as a material of choice among EV battery manufacturers. While it can be encapsulated in PET (Mylar), die-cut, and used as a stand-alone product, graphite is more often than not laminated to a material such as Rogers PORON®, Morgan Thermal EST Superwool®, o3M FRB and used as an integral layer of a multi-functional material stack.

Die-Cut Solutions for EV Lightweighting

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The heart and soul of a Battery Electric Vehicle (BEV) is, not surprisingly, its battery. Unfortunately, it's the weight of these bulky portable power plants that creates numerous challenges that drive the demand for the use of lightweight materials in their construction.  This post highlights 6 different applications where custom die-cut solutions from JBC Technologies can contribute to a lighter, more efficient EV battery system.

Die-Cut Solutions for EV Thermal Management

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In this post, we take a closer look at EV battery thermal management. In particular, the importance of battery thermal management and how extreme temperatures can impact an EV battery system. We’ll also touch on how JBC Technologies, with over 30 years of materials selection and flexible materials converting expertise, can help solve even the most challenging thermal management problems.

Custom EV Solutions The Battery Show 2022 the JBC Technologies Difference

Targeted Innovations for the Electric Vehicle market

It's JBC Technologies at the 2022 Battery Show and Electric & Hybrid Vehicle Technology Expo! Join us and our CEO, Todd Wright, as he shares his vision for JBC and the electric vehicle and battery markets. See how our precision die cutting and performance materials expertise have JBC uniquely positioned to offer cost-effective and innovative solutions to the EV and EV battery manufacturing markets.

Get Started Today Submit Your Project

In a rapidly evolving industry, it is important to be able to quickly validate the efficacy of new solutions. With over 30 years of experience, you can rely on JBC Technologies as your preferred converter for electric vehicle battery applications. Need to perform fit, form, function tests? Test the performance of different composites? Or trial parts, mixing and matching adhesives, foams, foils, flexible graphite, and other materials?  You’ve come to the right place! JBC Technologies has the processes, the tools, and the expertise to assist with your R&D process, from material sourcing to prototype to PPAP, and beyond.

Submit Your Project Today