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By Daniel Condrich on  5/1/2025

The Definitive Guide to Die-Cutting for Wearable Devices and Stick-to-Skin Products

Die-Cutting for Wearable Medical Devices | JBC Technologies

Wearable medical technology is opening the door for a world of innovative healthcare solutions. From continuous glucose monitoring systems to pulse oximetry tapes and nasal strips, medical manufacturers are designing new ways to integrate these wearable technologies into our day-to-day lives.

Custom die-cutting and flexible materials converting play a big part in manufacturing medical components, including attachment tapes, skin-contact adhesives, and EMI/RFI shielding for medical electronics.

Designing these devices is only half of the battle, though. Some designs may look great on paper but are impossible to produce at scale. As simple as a die-cut component may seem, the fabrication process may reveal the inefficiency or impossibility of production. Working with a converting partner to understand the die-cutting process from the start allows you to skip the costly roadblocks and redesigns, leading to a part that can be successfully manufactured the first time.

Your Converting Crash-Course

To get you started on the right track, we put together this comprehensive eBook to arm you with the die-cutting know-how you need to make informed decisions when designing your next wearable medical device.

This E-Book features:

  • A high-level overview of each main die-cutting technique, including the affordances and constraints of each machine (rotary, flatbed, and digital cutting)

  • Important material and design considerations, like adhesive selection, liner function, and material thickness.

  • Valuable information for navigating quality and regulatory requirements for medical production, including FDA and cleanroom classification.

  • Strategies for optimizing costs without sacrificing quality

 

Get the eBook

An ISO 13485 Certified Converter

JBC Technologies is an ISO 9001:2015 and ISO 13485:2016 Certified die-cutter and flexible materials converter dedicated to providing high-performance die-cut solutions to the medical industry and beyond. Whether you need custom-cut medical attachment tapes, wound dressings, fashion and beauty tapes, diagnostics, EMI/RFI shielding, or gaskets and seals, JBC Technologies provides full lifecycle support to take your project from small volume rapid prototyping to high volume automated production. Founded on the pillars of supply chain optimization, engineering innovation, and manufacturing excellence, JBC leverages years of relationships with industry-leading suppliers and a team of experienced engineers to bring your concepts to reality.

Contact us today to get started on your next medical project.

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