The JBC Blog for Converters Corner Precision Die-Cutting, Materials Converting, & Industry Applications

Thermal Insulation Product Spotlight: Superwool®

Today we are here to shine the spotlight on a specialty insulation material that we have been converting into custom die-cut solutions for quite some time now –  Superwool, by Morgan Advanced Materials. Superwool is an engineered low biopersistent alkaline earth silicate (AES) insulation solution developed as an alternative to traditional refractory ceramic (RCF) or fiberglass materials.

Conversational Converting: 10 Commonly-Used Die-Cutting Words and Phrases

We know that not everyone is as versed in the world of die-cutting as we are, that’s why we’ve created this handy dandy little list of ten of the most commonly used die-cutting terms to help you get started. That way, the next time you find yourself embroiled in a heated discussion about the pros and cons of butt cutting versus kiss cutting, you’ll be be able to hold your own against even the most seasoned converter.

6 Ways to Die-Cut Your Way to a Lighter Electric Vehicle Battery

The heart and soul of a Battery Electric Vehicle (BEV) is, not surprisingly, its battery. Unfortunately, it's the weight of these bulky portable power plants - often topping 1,500 pounds - that creates numerous challenges that drive the demand for the use of lightweight materials in their construction. Here are 6 ways that custom die-cut parts can help lower the weight of an EV battery.

8 Things to Consider When Designing Multi-Layer Stick-to-Skin Products

Advances in medical device design are driving lighter, smaller, more user-friendly stick-to-skin devices that can be used in at-home settings as well as in a hospital or physician’s office. But while they are easy to use from an end-user standpoint, they are not always simple to design and fabricate. Many “patches” are actually complex multi-layer material laminations that require significant thought on material selection and design for manufacturability. This post examines 8 key things to consider when designing a multi-layered stick-to-skin product.

5 Reasons to Include Flexible Graphite in your EV Battery Material Stack

Neograf’s eGraf® SpreaderShield™ is steadily gaining traction as a material of choice within the EV space. Today’s post, which features insights and input from Bret Trimmer, Applications Engineering Manager at NeoGraf Solutions, LLC, will highlight the five benefits of using a layer of die-cut flexible graphite within an electric vehicle battery—at the pack level, the module level, and in between the battery cells themselves.

Pattern Coated Adhesives & Long-Term Wear Stick-to-Skin Applications

When designing a stick-to-skin die-cut adhesive patch for long-term wear medical or health and beauty applications, it is important to select a carrier that balances breathability and moisture transmission with an adhesive’s ability to seal out contaminants. Materials with the right balance will stay adhered to the skin while minimizing moisture build-up, improving patient comfort, and reducing the risk of infection. This article examines which carriers offer higher moisture vapor transmission rate (MVTR) levels for long-term wear stick-to-skin applications and how pattern-coated adhesives can benefit MVTR.